CNC-Controller D4 4-Axial

The controller was designed and manufactured by CNC Profi to automate the production process. It is designed so that it can work with stepper motors, servomotors or frequency converters and solenoid valves directly from the control.

Programmable CNC controllers are used in the automation of machines such as: plotters, milling machines, lathes, plasma cutters, lasers ...

The CNC controller Profi D4 represents a new quality on the market.  They enable certain processes to be automated and service maintenance to be carried out quickly and therefore cost-effectively by users who have not completed any specific relevant training.

The programmable CNC automation devices are also characterized by their versatility in their use, since the programs can be changed or improved using simple methods.

The main advantages include:

• extremely fast and easy management with which you can implement the motion sequences

• Possibility of adjustments or changes without a PC. All commands are entered via the integrated keyboard. Optional - import of G code via micro SD card

• with the programmable controller, you also have versatility in its use.  The programs can be created or improved using simple methods, using an integrated editor, with the support of G Code and M Code, standard ISO

• 7 special inputs are available for limit switches / reference switches, start, stop, NOT stop and other functions.  These inputs are all opto isolated.  In addition, a further 7 inputs can be assigned

• reverse backlash compensation

• Ramp (acceleration) adjustable

• 2 relays for switching functions

• 10 digital outputs, direct switching of solenoid valves via the controller up to 2A / 24V

• optionally, each tool can be measured using a sensor

• Connection for spindle speed, control signal: 0 to 10 V

• motor control, logic TTL compatible (5 Volt) (Step / Dir)

• the number of program runs can be controlled both manually and automatically by events in the process itself

• Switchable programming key lock with password

• to secure the settings you can set a password

• control up to 4 axes synchronously

• Zero points from G 54 to G 59 can be defined in separate zero point memories, for the 4 axes each

• it is ensured that the controller can be configured for the entire machine in a simple and clear manner using various menus

• In addition, 19 operating points for 4 axis values each can be saved and used in X Y Z A

• the speed of the work spindle can be changed with an external potentiometer or the integrated keyboard within a definable interval.  Factory setting: (60% - 150% )

• while runing we can decelerate and accelerate the feed, within a definable interval. Factory setting: (0 -150%)

• can be installed as a practical hand module or in the control cabinet

• Handwheel control​

Functional description

Four operating modes: manual (MAN), semi-automatic (MDI), automatic (AUTO) and program edition (EDIT)

In manual mode (MANUELL) you can:

• move the machine manually

• Initialize the axes (define the coordinate of the current position), if necessary define the machine zero point by reference travel

• the manual mode (MANUELL) enables the respective motor to be moved with the "Start" / " Stop" keys on the keyboard or with the external keys connected to the controller (minus / plus)

• Selection between continuous feed mode (JOG) and step mode (MPG) with a value of optionally 0.10; 0.01; 0.001 mm or jog mode

In semi-automatic mode (MDI) you can:

• single sets of G code commands, editable and executable at the same time, without changing the mode

• all functions that are available in the automatic mode can also be used to their full extent in this mode

In automatic mode (AUTO) you can:

• carry out the automatic processing of the programs in this mode
• select the program number using the arrows on the keyboard: [3] and [6] until the desired program number appears
• the number of repetitions of the subroutine can be determined and started in the main program
• subroutines can be repeated any number of times using UP calls
• the program can be interrupted and continued with the [STOP] and [START] keys
• a stopped program can be canceled with the (Mode) key

In edit mode (EDIT) you can:

• Work programs are edited and saved in this mode
• Save multiple programs
  • the number of programs depends on the amount of information you put in, if the programs are short, you can of course create a lot more programs. Approx. 100 programs with 30 lines each are considered as references
• an axis can be traversed in each line at a programmed speed
• In addition, the delay time relay switching or spindle speed can be controlled in each line
• any number of outputs can also be switched directly or indirectly in each line

Technical data

• Axis control via step direction (step-dir) signal

• linear interpolation of all 4 axes, 2 axes circular interpolation, variable axes

• optional import of G code via micro SD card slot

• Support of G Code and M Code, Standard, ISO

• Supply voltage: 12-24 V DC Current consumption: max. 2 A

• Frequency range: 0-300 kHz

• Shape of the pulse waveform: symmetrical, rectangular 5 V (CMOS) TTL compatible

• Dimensions: L = 180 mm, W = 44 mm, H = 92 mm

• specialized inputs for: limit switch, START, STOP, EMERGENCY STOP, HOME reference switch

• 14 programmable inputs

• 10 programmable digital outputs

• 3 specialized encoders for the spindle inputs

• 2 encoder inputs for specialized MPG (handwheel)

• 2 inputs for potentiometer, variable feed speed, variable speed

• 2 programmable relays up to 3 A

• Connection for spindle speed, control signal 0-10 V

• direct switching of solenoid valves via the controller, up to 10 connections 2 A / 24 V

• Logic TTL compatible (5 volts)

• Language setting: German, English, Polish

• allows you to choose the type of axis: LINEAR or ROTATION axis

• Reference point function

• Zero point table G 54 - G 59: the current position value can be entered in each axis with regard to the program zero point

• Tool measuring sensor connection

• Keyboard polyester film resistant to scratches, coolants and lubricants

• all commands and settings are entered using the keyboard

Operation Manual EN

Link - Video - Youtube - CNC Profi D4 - Controller
 

Scope of delivery:
1 CNC-Controller D4 4 Axial
1 piece of Operation Manual (German, English, Polish)
We are also available with advice and action after the purchase
with guarantee / invoice